WE BRING BACK TO NEW
MACHINES AND LINES
For rubber industry
Over the years we have rebuilt more than 100 types of machines from different OEMs and have also developed the know-how of “reverse engineering” on rebuilt machines. During the rebuilding process it is possible to carry out a series of upgrades on the original machine that allow us to have a state-of-the-art end product compared to the original when it was new. The rebuilding, as approached and implemented by G3, is a specialised, structured and complex process. It involves the complete disassembly of the machine into all its mechanical components, leaving no part assembled to other ones and then be analysed individually, from the smallest (e.g. a plug) to the biggest (e.g. a rotor or roll), in order to assume if this component can be:
- CHECKED AND REUSED
- REBUILT
- NEW
All electrical, hydraulic and pneumatic parts are always supplied completely new. All rebuilt machines are guaranteed at the same of new machines, both in terms of performance and in terms of reliability and durability. C declarations of conformity, safety devices in line with the regulations in force at the time of manufacture and user and maintenance manuals are also provided.
Before
After
REBUILDING PROCESS
1. DISASSEMBLY
The machine is disassembled and all components are thoroughly cleaned in order to check their state of wear.
2. DECALCIFICATION
A decalcification process is carried out on all cooling circuits;
3. CHECKS AND SURVEYS
Non-destructive tests are carried out on the components and the relevant certificates are issued, all dimensional measurements are registered and a final report is prepared;
4. REVERSE ENGINEERING
Regardless of whether the components need to be rebuilt or manufactured from scratch, we carry out an in-depth reverse engineering study;
5. ASSEMBLY AND PAINTING
After all components have been rebuilt/manufactured, they are assembled and subjected to the painting process;
6. FINAL ACCEPTANCE
Once the machine has been completed, an acceptance test is carried out at our factory before the shipping.
OUR WARRANTY
All rebuilt machines are guaranteed at the same of new machines, both in terms of performance and in terms of reliability and durability. They are also supplied with CE declarations of conformity, safety devices in line with the regulations in force at the time of manufacturing, and user and maintenance manuals.
Would you like to go deeper about our
GUARANTEED REBUILDING PROCESS?
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